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Railway Modelling

Modelling 2 HAP units

(4mm scale)

 

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Bachmann 2 HAP no.6008 (Phase 1 /Batch 1 conversion) thence weathered by TMC.
© BloodandCustard

 

2 HAP units

Most Southern Region modellers will be aware of Bachmann excellent 2 HAP model, unit no.6061 in original green livery. This unit was a 1958-built Phase 1 /Batch 2 unit with 1957 control equipment, no roof-mounted lighting conduits and other detail differences such as stepboards. This model also correctly features the original larger-style of headcode numerals which did not include red blinds; initially a tail-lamp was carried.

By using other Bachmann components, the dedicated modeller can create an earlier 1957-built Phase 1 /Batch 1 unit which had 1951 control equipment, roof-mounted lighting conduit and so forth.

Except the later Phase 2 units (1961-built Batch 3 & 1963-built Batch 4) were visually very different starting with the use of external quarterlight frames, large opaque lavatory sidelights (windows), differing roof gutters and in the case of Batch 4 units, different cab fronts with a smaller headcode box.

The DC kits 2 HAP kit forms an excellent basis for producing these Phase 2 units and retired Motorman Dave Deadman (of the South Eastern Engineman’s Model Railway Club) provides a detailed description on producing a model of the last 2 HAP (Phase 1 /Batch 4) unit no.6173.

All these detail differences can be found in the BR(S) 2 HAP history.

 

 

 

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2 HAP unit no.6035 (Phase 1 /Batch 1) near Rainham

© BlooandCustard

 

Modelling a Phase 1 /Batch 1 Unit
Overview

The first batch of forty-two units (nos.6001 – 6042) were ‘1951 type’ stock with similar electrical equipment to the 1951 built 4 EPB units and BR 2 EPB units with contactor control.

Visually the ‘1951 type’ Phase 1 units had roof-mounted lighting conduit including the piping to the lavatory water tanks. The jumper cable boxes between units were of the ‘1951-type’ as was the underframe equipment. The stepboards ran full-length of the underframe. In later years the stepboards gained a break underneath the opaque toilet sidelight and between the last two seating bays on the driver’s side when speedometers were fitted.

On all of the Phase 1 units (first and second batches) the passenger quarterlights were fitted from inside the car and sealed with mastic, so they were almost flush with the bodyside.

Modelling

This is a relatively straightforward conversion from the Bachmann Phase 1 /Batch 2 model, so a lengthy explanation is probably not necessary. Essentially alongside a Bachmann 2 HAP unit, one of their 2 EPB units is also required and (to make life even easier) the roof from a Kernow 2H DTC – preferably utilising either 2H ‘Hastings’ unit nos.1121 or 1122 which should not have been modelled with the roof-mounted lighting conduit.

Essentially the 2 HAP coach bodies (DTC & MBSO) are refitted onto the 2 EPB underframes to give the correct stepboards and 1951-type control gear. The roofs of the 2 HAP MBSO and 2 EPB MBSO are swapped over, as are those of the 2 HAP DTC and 2H DTC to give lighting conduit along the 2 HAP unit.

To be really accurate the roof-top end jumper boxes should also be changed but this entails much additional detailing work on the inner ends of the coaches and in terms of this conversion modellers will need to take their own view relative to the additional work involved.

Besides the 2H (whose motorcoach roof would need altering with a sharp blade) the modeller is left with a spare 4 EPB motorcoach and a 2 EPB driving trailer on a later underframe (possible starting point for a 3T centre-car conversion perhaps?)

 

 

 

A train on the railway tracks

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Leading an 8 HAP formation along the Up Fast through Petts Wood on Sunday, 27th August 1967 is ‘Kent Coast’ Phase 1 ‘Second batch’ unit no.6094; headcode ‘4’ being a Margate to Charing Cross via Dover service.

Shewing signs of acid-wash, no.6094 is the only unit in the formation not equipped with UIC 1st class cantrail banding; it probably did not receive this (or a air-horns) until repainting in blue livery at Eastleigh Works in April 1969.

Second unit is a SR-type 2 HAP and (with its roof-mounted lighting conduits and continuous stepboards) 3rd unit is ‘1951’-type Phase 1 ‘1st batch’. Sporting high-level rainstrips the last unit in the train is clearly a 1963-built Phase 2 ‘4th batch’ unit.

© Robert Carroll

 

Modelling a Phase 1 /Batch 2 Unit
Overview

The second batch of units (nos.6043 – 6105) were ‘1957 type’ stock and visually these Phase 1 units did not have any roof-mounted lighting conduit but did retain the piping to the lavatory water tanks. The jumper cable boxes between units were of the ‘1957-type’ as was the underframe equipment. The stepboards gained breaks underneath the opaque toilet sidelights and between the last two seating bays on the driver’s side when speedometers were fitted.

On all of the Phase 1 units (first and second batches) the passenger quarter lights were fitted from inside the car and sealed with mastic so they were almost flush with the bodyside.

 

Modelling DC Kits

The DC Kits was an excellent basis for a 2 HAP and is disappointing that these are no longer produced. /unit no.6066 was built by Dave Deadman for career railwayman, (the late) Derek Janes who chose no.6066 because he had driven a special with the 12”=1’ prototype unit back in the 1960’s when this unit was experimentally fitted with AWS equipment.

Some construction details differ from the Phase 2 /Batch 4 unit no.6173 such as the use of the DC kits plastic bogies instead of replacement with MJT cast bogies.

 

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Motorcoach cab-end detail
© Motorman Deadman (A)

 

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Driving Trailer Composite
(inner-end detail)

© Motorman Deadman (B)

 

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Driving Trailer Composite roof detail
© Motorman Deadman (A)

 

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Motorcoach secondman’s side
© Motorman Deadman (A)

 

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Driving Trailer Composite driver’s side
© Motorman Deadman (A)

 

Modelling Bachmann

Bachmann produce a Phase 1 /Batch 2 unit so there probably little else to add in respect of their excellent Batch 2 models.

 

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Bachmann 2 HAP (Phase 1 /Batch 2) renumbered to 6053 & weathered by TMC.
© BloodandCustard

 

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Distressed DTC

Darkened & distressed roof

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A green train on the tracks

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Note how the carriage washing machine brushes only reached partway between the inner ends.

Distressed MBS

The term weathered isn’t entirely correct for units attract much dirt and grime (along with wear & tear) leaving them in a distressed condition. In terms of distressing Southern Electric units of the late fifties /early sixties, TMC really have got this down to a fine art!

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www.EwhurstGreen.com ©

 

However, what is worth stating the Bachmann 2 HAP comes with two lengths of fixed coupling bar for use within the set. The shorter bar lets the DTC’s centre buffer touch the MBS’s rubbing plate and really looks the part. Except when several 2 HAP units are running in multiple the intermediate couplings can compress leading to the roof-mounted jumper boxes making contact on curves.

 

 

 

A train on the railway tracks

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2 HAP number 6126 (third batch1961’ Phase 2) entering East Malling
© BloodandCustard

 

Modelling a Phase 2 /Batch 3 Unit
Overview

The third batch of forty-one units (nos.6106 – 6146) were outshopped in 1961 and were ‘1957 type’ Phase 2 units with may differences from the two earlier Phase 1 batches.

Visually the 1961 build of Phase 2 units did not have external roof conduit. The jumper cable boxes between units were of the ‘1957-type’ as was the underframe equipment. For all of the batch there was a break in the stepboards where the toilet compartment was located.

However, during production the designed changed from a continuous gutter to individual gutters above each doorway. This change occurred after unit no.6126 (outshopped 6th July 1961) but before unit no.6141 (outshopped 25th November 1961); information to the exact unit change is sought and sadly Eastleigh’s Works Records do not provide a clue as to the 2 HAP unit changeover point.

On all of the Phase 2 units (third and fourth batches) the passenger quarterlights were fitted with a rubber gasket resulting in an external sidelight frame. They also had one-piece opaque lavatory sidelights without sliding ventilators. Phase 2 units were also equipped with Commonwealth bogies at the inner end of each car.

Modelling

These units can be made from the DC kits using a similar method and components as the Batch 4 units (see below).

 

 

 

A train on the railway tracks

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Unit no.6173 – the last slam-door electric unit to be built as Eastleigh. Upon entering service this unit (along with others) was initially based at Streatham Hill for use on night trains to Gatwick Airport. Its final day in traffic was 1st October 1984.

© BloodandCustard

 

Modelling a Phase 2 /Batch 4 Unit
Overview

The fourth batch of twenty-seven units (nos.6147 – 6173) were outshopped in 1963 and were ‘1957 type’ Phase 2 units with detail differences from the earlier batches.

Visually the 1963-build of Phase 2 units did not have external roof conduit. All were built with individual gutters for each door. However, they were additionally equipped with roof-mounted rainstrips.

These Batch 4 units also featured a modified cab end arrangement with a smaller headcode aperture and slightly tapered windscreens. The jumper cable boxes between units were of the ‘1957-type’ as was the underframe equipment. The stepboards ran full-length of the underframe.

On all of the Phase 2 units (third and fourth batches) the passenger quarterlights were fitted with a rubber gasket resulting in an external quarterlight frame. They also had one-piece opaque lavatory sidelights without sliding ventilators. Phase 2 units were also equipped with Commonwealth bogies at the inner end of each car; Batch 4 reverted to the use of BR Mark 4 motor bogies.

 

Modelling Unit no.6173
By Motorman Deadman

This is a description of how I built the DC Kits BR-designed 2 HAP EMU.

Unit no.6173 was chosen because not only it the last 2 HAP constructed but was also the last slam door EMU built at Eastleigh Carriage Works. In addition, units no.6172 & 6173 were outshopped with experimental fluorescent lighting (although this was later removed).

Sadly, the DC kits model is currently unavailable except occasionally on eBay and even then, commanding high prices nowadays. Plastic Weld liquid glue was used throughout its construction including gluing the etched brass to the plastic body.

Commode handles, hinges, door ‘T’ handles are all by MJT from Dart Castings (reference 2930) as are the windscreen wipers (reference 1104). The scalloped dome roof ventilators are MJT reference 2943 with Wizard Models BR periscopes (reference C16).

The door bump-stops are 0.5mm plastic rod fed into pre drilled holes from the inside of the coach body. Always remember to clean the surface of these kits to remove the moulding agent [good old-fashioned Vim powder is excellent for this - ED]. It will help the liquid glue to bond surfaces together.

 

Diagram

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Driver’s side underfloor equipment of a 2 HAP (Batch 4) motorcoach.

© Motorman Deadman (1)

 

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Secondman’s side underfloor equipment of a 2 HAP (Batch 4) motorcoach.

© Motorman Deadman (2

 

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This shows the mainly plastic construction of the Driving Trailer Composite. The seats are by Southern Pride Models (reference P.34 [two seats] & P.75 [three seats] high density seating). The etched seat ends are the ex. Comet Models reference C4 now part of Wizard Models. They also do the seat ends for Bulleid and Maunsell coaches which is reference C3. First-class seats are reference P.32 and one had to cut-up to make the four first class seats behind the Driving cab. Toilet partitions are Plastikard.

The cab and brake partitions have been deliberately left off until the model has been painted as it makes glazing easier in an otherwise confined space.

© Motorman Deadman (3)

 

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This is the Motor Brake Second with the same Southern Pride Seats with additional 6-aside suburban seating at the saloon ends (reference P.37). 

The odd black seat and partition is cut from a Replica Railways seating unit freely available from their website. The guard and driver’s seats are left-overs from previous projects where Southern Pride seats have been chopped about. 

© Motorman Deadman (4)

 

 

Home-made MBSO driver’s desk and handbrake with a Roxey Mouldings etched brass handbrake wheel held in place with a stub end of a Peco track pin head. The handbrake does revolve around although not connected to the brake rigging!

© Motorman Deadman (5)

 

 

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Close-up of the Southern Pride seats and the Wizard Models etched brass seat ends (reference C4). There isn’t a very wide aisle between the seats as the edge of the floor needed to clear about 1.5mm each side to allow the plastic sides to clear the seating thereby reducing the amount of central aisle width. 

© Motorman Deadman (6)

 

 

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Overall view of 2 HAP unit no.6173.

© Motorman Deadman (7)

 

 

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Driving Trailer composite showing the AWS box (bottom left) scratch built from Plastikard, one of the two toilet waste pipes and one of two toilet water tanks and associated piping. All made from a combination of Plastikard and Plastruct.

© Motorman Deadman (8)

 

 

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This shows the Motor Brake Second from the Secondman’s side. The underframe electrical equipment is Southern Pride Models 2-car/MLV modules kit (reference P.311 or you can buy P.310 which is for a 4-car & doubles up on everything in P.311).

These kits have every piece of equipment for all BR(S) EMU’s and at £8.80 for a 4-car (price correct to 2021), are excellent value.

© Motorman Deadman (9)

 

 

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Again, we see the Driving Trailer Composite from the driver’s side. The etched exterior quarterlight frames and door strips are from Phoenix Precision Paints under the NNK (No Nonsense Kits) section (reference 4-40161). They are expensive as each coach will cost £10.00 to fit out but the overall effect is worth it.

© Motorman Deadman (10)

 

 

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This is the front end with the headcode panel partly filled in to represent the later smaller BR(S) headcode used from 1963. The etched brass frames for driver /secondman’s observation lights (and headcode) are from Phoenix Precision Paints NNK section (reference 4-40156). The white metal 27-way control jumper and main reservoir and train pipe castings are by MJT from Dart Castings (reference 1111).

The very nice brass air horns are from Markits. Remember the small air horn is always on the Driver’s side; large air horn on the Secondman’s side!

Handrails are all home made using 0.45 brass wire including the conduit running down the edge of the tumblehome (Secondman’s side) coming from the shed jumper box which is next to the 27-way control jumper.

The shed jumper carries 750 line-volts to the power junction box under the train after being connected to a shed jumper supply in a depot where there is no live rail and a trolley pole is then attached to it which provides 750 volts to drive the train out of the shed onto a live conductor rail at walking pace after which it is removed. The trolley runs along the length of the shed roof on an overhead track.

© Motorman Deadman (11)

 

 

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This shows the inner end of the Motor Brake Second with the etched brass steps provided with the kit, plus 0.45 brass wire conduit and various sections of Plastikard and a central rubbing plate for the centre buffer.

The very nice roof jumpers are produced by Dart Castings (reference unknown) and they do both motor coach and trailer coach as these are both different.

The motor coach has the power jumper box on the Secondman’s side whereas the trailer coaches have it on the Driver’s side so that the trailer and motor coach roof jumpers are always a mirror image of each other.

Between two trailer coaches, the roof jumpers are the wrong way around as it were and the jumper cables had to be crossed over.

© Motorman Deadman (12)

 

 

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This is the Driving Trailer Composite seen from the Secondman’s side showing the other toilet waste pipe and the other toilet water tank and pipe work. Also visible on the solebar to the right of the (opaque) toilet sidelight is the Train Line Fuse Box.

© Motorman Deadman (13)

 

 

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Driving Trailer Composite inner end showing home-made lower step from brass waste and a plastic strip for a step.

© Motorman Deadman (14)

 

 

Driving Trailer Composite showing the home-made 0.7mm brass hook and the white metal inner central buffer is NNK (reference 4-40136).

© Motorman Deadman (15)

 

 

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Driver’s side of the Motor Brake Second. The Commonwealth bogies are from Bachmann (reference 36-008A) and the motor bogie is from Black Beetle 35mm wheelbase with 14mm wheels.

The white metal motor bogie frames are from MJT Dart Castings (reference 1105) and the very nice shoe fuse boxes are from NNK (reference 4-40180).

© Motorman Deadman (16)

 

 

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Close up of the inner ends, the etched brass quarterlight frames & door furniture.

© Motorman Deadman (17)

 

 

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Close-up of the unit coupled together with a simple hook going underneath the headstock of the Motor Brake Second which has been screwed to a length of Plastruct plastic tube and glued to the underside of the Driving Trailer Composite coach.

The centre buffer touching the rubbing plate can be clearly seen; the rubbing plate was always on the motor-coach of Southern Electric stock.

© Motorman Deadman (18)

 

 

Underneath of the Motor Brake Second showing Southern Pride Equipment modules. These were from my spares box (with the exception of a main reservoir tank which was cut off from the end of a round pencil)! Pencils also make very good vacuum tanks as well. The two bogies are linked electrically with miniature connectors to give an all-wheel pick up. The motor coach brake cylinders are available from Phoenix Precision Paints (reference 4-40120).

© Motorman Deadman (19)

 

 

Close up showing one of the mini connectors.

© Motorman Deadman (20)

 

 

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Kadee No. 5 coupling secured with a nut and bolt.

© Motorman Deadman (21)

 

 

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Next the pickups are made - a groove is cut into each side of the bogie using an Olfa knife. When the groove is deep enough, two lengths of 0.33 straight brass wire 55mm long is placed centrally into both grooves and secured with thin superglue along the length of the grooves and allowed to set.

A sanding stick /file /Emery Board is used until the top of the bogie is totally smooth. Then each pickup is pulled upwards & bend outward towards the wheel.

Afterwards the bent pickup is pushed downwards with a flat screwdriver until it’s horizontal touching the wheel. Ease it back gently if it is causing too much resistance. Finally, the pickup wires are soldered to the male connector.

© Motorman Deadman (22)

 

 

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Underside of the Driving Trailer Composite showing the two toilet waste pipes and water tanks with their associated pipes. The trailer brake cylinders are available from Phoenix Precision Paints (reference 4-40137).

© Motorman Deadman (23)

 

 

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These are the cab bulkheads hand made from Plastikard and Plastruct. They are painted light green and added at the very end after painting & glazing is complete.

© Motorman Deadman (24)

 

 

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7mm wide /32.5mm long Plastikard strips are glued inside both edges of the coach, always using the compartment doors as an anchorage point so that the spacer sits each side of the seats.

© Motorman Deadman (25)

 

 

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Temporarily holding the underframe and body together, drill through the floor and gently turn the drill until it provides a small indentation on the underside of the plastic spacer. Do this to all the holes and spacers. Remove the underframe and put carefully to one side. Take the body, support the spacer each side with thumb and forefinger and gently drill through each spacer.

© Motorman Deadman (26)

 

 

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Clean both sides smooth, take a 2mm x12mm brass bolt, thread it through the inside of the spacer and secure underneath with a nut and washer making sure the bolt is vertical. Then carefully cover the head of the nut with superglue and allow to harden.

© Motorman Deadman (27)

 

 

Enlarge slightly all the holes in the floor as it will make it easier to accept the brass bolts when the body and underframe are joined together. Then unscrew and remove all the washers and nuts and offer the body to the underframe.

© Motorman Deadman (28)

 

 

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Once your model is complete, it is advised to spray it with Halfords grey primer to show up any blemishes which is now the time to rectify them.

Final livery colour is your own choice.

Once my new ‘paint-shop’ is completed unit no.6173 will be sprayed with Phoenix Precision Paints P.124 B.R. Electric Stock Green 1959-1966 (date should read 1957-1966 although some 4 SUB units received green later even later).

Comparison of 4 CEP (top) and 2 HAP (bottom) Motorcoach roofs.

© Motorman Deadman (29)

 

 

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